I build one-off machines for problems a catalogue vendor can’t help with. Custom fixtures, shop tooling, automation cells, retrofits of old industrial machinery, and the occasional thing nobody else makes anymore.
The work spans every step from a sketch on the back of an envelope through CAD, fabrication, machining, and commissioning. That matters because most “machine builds” stall at the boundaries between disciplines — the designer hands a drawing to the welder who hands a weldment to the machinist who hands it back to someone trying to figure out why the geometry doesn’t close. Doing all of it in one shop, by one person, removes those boundaries.
If your project is a connected product — mechanism plus electronics plus a phone app or a web UI — the hardware-plus-software door is the better fit; it’s the same shop, leaning harder on the integration seams. If you need pure software work, see software engineering.
Designed and machined custom brackets, mounts, and driveline components to retrofit a manual surface grinder with CNC-driven motion
Designed and welded a custom sub-frame to mount a crane on a work truck for stone sculpting operations
Mounted a cast-iron fixture table to my adjustable-height Portelevator cart
Repaired structural components on a vintage Harrison L6 Mk1 lathe using aluminum welding techniques
Made a press brake to assist with other shop projects
Fabricated a precision slip-rolling machine by combining plasma cutting for rough shapes with CNC machining for critical interfaces
Built a welding cart as a first project to practice and refine basic welding techniques
Built a welding positioner supporting several hundred pounds with infinitely variable rotation speed and 90+ degree tilt using sheet metal and timing belts
Reverse-engineered a legacy Staübli RX90 robot controller and replaced its failing floppy boot disk with a ZuluSCSI SD card emulator after six disassembly iterations to derive a working boot image
Cut and assembled metal components to create functional mechanical parts
Crafted functional furniture and fixtures including a redwood jewelry box, custom standing desk, and shop workbench